Yardney Water Purification Systems can be a manufacturer of water filtration equipment to the agricultural, food, municipal and HVAC industries. Inside the 1960s, the company developed equipment to permit farmers in the rich growing areas of Los Angeles to remove sand, silt, grit, algae and also other contaminants from your water supply. Up to now, pipe cutting machine has continued to evolve more than 100,000 standard and custom engineered water filtration systems for the various customers.
Manufacture of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes to connect pipes that will move water throughout the filtration unit. Several pipes with holes should be cut before all of the pieces might be welded together and after that painted.
Chris Phillips, v . p . and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes must be as efficient as the water purification systems it creates.
Recently, the company determined its existing plasma pipe cutting machine wasn’t offering the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a great way to load and unload pipes into and out of your machine, which caused a production bottleneck. Second, it left a large amount of slag that needed to be manually ground off of the pipes ahead of welding operations. In addition, the equipment was experiencing increasingly frequent mechanical and electrical issues, resulting in high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the quantity of manual grinding necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison to 100 ipm with all the previous equipment. Plus, a highly effective fume extraction system captures smoke at the aim of the cut thus it fails to contaminate the store-keeping the business in compliance with California Air Quality Management District regulations.
Many of these features have made it feasible for Yardney to produce a thorough selection of pipe cutting machine within an efficient amount of time. Some cuts, like pipe notch cuts that would have got four hours together with the old system, are carried out only five minutes.
Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables the user to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer as numerous cut shapes, so some shapes must be cut manually. To program a brand new job, an individual selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically produced from that information.
The company also found that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to optimize production. Staging racks 04dexspky full-length pipe and cut parts. As an alternative to loading just one pipe at one time, the organization can load a bundle of five to six pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to take care of pipe which range from 1 to 14 inches in diameter while extracting smoke with the chuck.
Mr. Phillips is satisfied with the benefits this cable strip crimp machine offers. He strongly advocates taking the time to judge one’s current manufacturing processes considering changing technology. “You have to invest in your organization to remain profitable,” Mr. Phillips says. “We’ve been doing that over the past fifty years, therefore we plan to utilize that strategy to remain in business for several years in the future.”